Download PDF Metal Casting: A Sand Casting Manual for the Small Foundry, Vol. 1, by Stephen D. Chastain
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Metal Casting: A Sand Casting Manual for the Small Foundry, Vol. 1, by Stephen D. Chastain
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Learn how to cast metal in sand molds using simple techniques and readily available materials. Steve Chastain, a Mechanical and Materials Engineer, shows the beginner how to make a sand mold and then how to hone your skill to produce high quality castings. Written in non-technical terms, the sand casting manuals begine by melting cans over a charcoal fire and end by casting a cylinder head. All for little cost in your own back yard! The Sand Casting Manuals are good for both the beginner and experianced metalcaster.
- Sales Rank: #764065 in Books
- Brand: Brand: Chastain Publishing
- Published on: 2003-11
- Number of items: 1
- Dimensions: 1.00 pounds
- Binding: Paperback
- 208 pages
- Used Book in Good Condition
About the Author
Steve Chastain holds a degree in Mechanical and Materials Engineering from the University of Central Florida. He has published several articles on metalcasting, machining and automotive engine restoration. His "Small Foundry Series" of metalcasting books are sold in over 30 countries and used by many schools and Universities. He runs a small foundry and machine shop, producing casings for antique cars and equipment. He has worked as an OEM in the industrial electronics industry.
Most helpful customer reviews
50 of 51 people found the following review helpful.
Overview of Metal Casting
By Tentpeg
Mr. Stephen Chastain's newest addition to the amateur foundry
literature is a two volume set titled "Metal Casting for the Small Foundry" and builds on his established technical expertise and straightforward explanations in his two prior works "Iron Melting Cupola Furnaces for the Small Foundry" and Build and Oil-Fired Tilting Furnace". Mr. Chastain has condensed an enormous amount of material into these two volumes. By my count he has extracted information from 35 references and conveys the information in a clear manner and readable manner. No other work does this for the beginning foundry enthusiast. A summary of Volume 1 Table of Contents follows:
Chapter 1 The Sand Casting Process
Basic Foundry Equipment
Chapter 2 Foundry Projects
Making a Match Plate Vibrator
Mold Making
Making Wooden Flasks
Making Flask Hardware
Making a an Aluminum Flask
Rammer
Chapter 3 Melting Equipment
Crucibles and Ladles
Furnaces for the Small Foundry
Beginners Charcoal Furnace
Stepping up to a Gas Fired Furnace
Forming Sheet metal for Furnaces
Chapter 4 Temperature Measurement
Thermocouples
Making a Thermocouple Thermometer
Optical Pyrometers
Chapter 5 Foundry Sands and Binders
Molding Sand
Clays
Mullers and Mulling
Cement Binders
Development of Oil Bonded Sand
Petro-Bond
Furan Binders
Chapter 6 Coremaking
Cores
Core Binders
Core Finishing
Core Jigs
Core buoyancy
Strainer Cores
Bibliography 19 references
Appendix Thermocouple tables
Suppliers 23 suppliers/vendors
Index
In short, Mr. Chastain have provided a fairly complete reference
for the beginning and intermediate metal caster in a concise,
readable format. He touches on information that takes nine
separate books in my current library but provides practical
techniques and examples of projects lacking in these
works. Volume 2 builds on this knowledge for the intermediate
and advanced amateur foundry enthusiast. A of the Table of
Contents follows:
Metal Casting vol. 2
Chapter 1 Solidification of Metals
Freezing of Pure Metals
Frizzing of Alloys
Phase Diagrams
Chapter 2 Aluminum Alloys
The Effect of Alloying Agents
Grain Refiners
Solution Heat Treatment and Precipitation
Hardening
The Composition of Aluminum Alloys
Chapter 3 Copper Alloys, Brass and Bronze
Copper Based Casting Alloys
Silicon Bronze
Brasses
Manganese Bronze
Tin and Leaded Bronze
Aluminum Bronze
Solidification Range of Copper Alloys
Brasses and Bronze Foundry Practice
Chapter 4 Metallurgy of Iron
Carbon
Silicon
Carbon Equivalent
Alloying Elements
Ductile Iron
Alkali Fluxes
Chapter 5 Gating Systems
Parts of a Gating System
Filters
Design of Gating Systems
Chapter 6 Risers and Feeding of Castings
Directional Solidification
Chills
Heat loss from Risers
Making Insulated Riser Sleeves
Chapter 7 Patternmaking
Shrinkage
Machinable Allowance
Fillets
Wax Extruder
Follow Boards
Core Prints
Stop-offs
Building a Vacuum Chamber
Making a Matchplate
Chapter 8 Foundry Projects
Make a sturdy Flask Lock
Make a Knee operated Air Valve
Cylinder Head Casting
Piston Casting
Chapter 10 Automotive Castings
Casting Piston Rings
Production of the Ford Flathead V-8
Chapter 11 Miscellaneous
Molding Deep Fins
Lifting Force on Cope
Bibliography 16 additional references
Appendix Aluminum Casting alloy table
Suppliers 23 suppliers/vendors
Index
6 of 6 people found the following review helpful.
Great for Jewelers, Metalsmiths, and DIYers- BUT....
By Duncan
The author has a firm grasp on the mechanisms and motivations of anyone who WANTS to shape metal through foundry arts. An engineer by degree- Chastain writes from that perspective- so it can be a touch daunting to those who are not into the lingo. BUT- that is why you are reading this book... to learn! (but honestly- you have to want it- this book is detailed enough you wont be "dabbling" in it when done- it is serious and it addresses foundry work as a serious work/hobby/creative outlet)
-Great intro to foundry arts, and excellent prep chapters to get folks started without throwing a newbie to the deep end.
-Great for advanced high school minds and college level readers- with a little legwork and some serious self study- this book is the fuel for a creative mind.
6 of 6 people found the following review helpful.
Invaluable resource for casting
By Lance Rubin
I am happy to have this great book. The book was apparently written some years ago as you can tell from the pictures, but the information is invaluable. Anyone wanting to cast brass will find this a treasure! I would have rated this book higher if the pictures were of a higher quality, and the information was more comprehensive. By comprehensive, I am referring to the specifics of building the nozzle for the furnace... This information was not fully covered. However it is still a very valuable resource.
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